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"Standard" Features means just that
- no additional costs! Where options are given, simply choose which system best
suits your needs for installation on your Tcar® 864-1 wafer dicing saw.
Cast iron
axis construction mounted on solid Granite Block for rigidity and stability.
Unique X, Y, Z, and Theta Double
Closed Loop control.
Unlimited
Theta rotation and large four-inch "Z" travel.
Powerful three horsepower variable-speed
spindle.
Two full color
high-resolution monitors.
Real time graphics
display.
Powerful
integrated PC-based program introduces patents-pending features such as:
Flange Clearance
Stop® ¹ - a patented program that prevents the collision of the blade adapter"s
periphery with the top surface of the workpiece during the dicing operation.
Wafer Zero®
² - Patent pending Wafer Zero® automatically transfers the home position from the
chuck to the wafer center where it is needed, eliminating a very time-consuming
and difficult process.
Align Offset®
³ - Patent pending "Align Offset®" (Align here/cut there) allows alignments to be
made on any portion of the wafer"s artwork without having to actually make a cut
there. The first cut is made a specified distance from the alignment location.
Your choice of Point-and-Click
High Speed or Split-Field Optic alignment systems.
True Illumination
system allows high contrast for easy viewing of gold on white or solid white
ceramic substrates.
Adjustable
electronic dual cross-hair targeting system.
Off-chuck automatic
height sensing by the cut or wafer.
Direct measurement
capability in X, Y, and Theta.
Programmable entry
feed rate and overcut length control the dicing blade as it enters the wafer and ramps
up to the final feed rate.
Five sensors
to protect your investment: spindle air, coolant, temperature, blade coolant,
and chuck vacuum.
Conductive or
non-conductive dicing blades.
Front panel, coolant
trough, and chuck pan, made of stainless steel and powder-coated
to withstand years of continuous operation.
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The Tcar® 864-1"s Dicing Saw is the
result of over 25 years experience in diamond blade manufacturing. We know what
a dicing saw needs to get the job done right! |
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The Tcar® 864-1"s Dicing saw has a
very compact small footprint and takes advantage of every inch in the perspective
of dicing saws. |
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The Tcar® 864-1"s design is for easy
access to all major components.This allows to service or upgrade the dicing saw
on-site with no need for side access. (this allows you to side-stack machines with
no clearance optimizing your floorspace. |
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The Tcar® 864-1"s pop-up SmartGrafix®
window simplifies dicing complex shapes such as the circular optical filter shown
above. |
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Optics, spindle, blade, and wash bar
coolant flow, as well as vacuum and air pressure, visible at a glance.
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Infinite chuck rotation¹ and programming
steps in addition to a four-inch "Z" travel allows for any dicing geometry. Patent-pending
chuck brake system ensures solid locking of positions for high accuracy.
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This intricate glass geometric shape,
with its .065" stair width, requires a multiplicity of rotation, depth, and step-over
commands. Using a single .015" thick Dicemaster® blade for the entire operation,
the Tcar® 864-1 was programmed and the start button pressed. |
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The round optical filter above was
diced from a rectangular glass substrate using the diverse flexibility of the Tcar®
864-1.
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